Design and Development of a Bio-Composite Single Screw Extrusion Machine

Authors

  • Dr. Vinod Kumar Biradar Assistant Professor, Department of Mechanical Engineering, Amruta Institute of Engineering and Management Sciences, Bidadi, Bengaluru, India Author

Keywords:

Bio Composites, Extrusion, Sustainability, Polymers, Design

Abstract

Bio-composites have attracted a lot of attention as environmentally beneficial substitutes for plastics derived from petroleum due to the rising demand for sustainable materials. A single screw extrusion machine specifically designed for processing bio-composite materials is presented in this paper. The study focuses on designing essential parts that are optimized to handle mixes of natural fiber-reinforced polymers, including the screw, barrel, die, and heating system. To guarantee effective mixing, consistent melting, and less fiber deterioration, special attention is paid to screw geometry, material feeding, and temperature control. In order to make the machine appropriate for small-scale companies and research applications, it was built using affordable materials and fabrication techniques. According to performance evaluation, the designed extruder processes bio-composite feedstocks reliably, with consistent throughput and increased mixing quality. By making it possible to produce bio-composite products efficiently and with less of an impact on the environment, this effort advances sustainable manufacturing technology.

References

Computer Modeling for Single-Screw Extrusion of Wood-Plastic Composites

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Explores experimental and theoretical modeling for PP based composites with wood flour. Topics: solid conveying, melting, die flow, and power consumption. MDPI

Development and Dynamic Simulation of Single Screw Extruder for the Production of Cassava and Yam Starch Nanocomposites

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Deals with design (hopper, screw geometry, barrel, etc.), empirical calculations, CFD/dynamic simulation of extrusion zones for starch-nanocomposites. CIGR Journal

Effect of Process Conditions on the Filament Diameter in Single Screw Extrusion of Natural Fiber Composite

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Covers how process parameters affect filament geometry for natural fiber composites. Useful for die design, throughput vs fiber damage. OUCI

Design and Analysis of an Extruder for Bio-Composite Filament Fabrication

R. Vinodhkumar, T. Sekar, N. Nandakumar. Journal of Electronics and Informatics, 2022.

Deals with design and analysis (thermal, structural) of an extruder for bio-composite filaments (PLA, UHMWPE, natural powder filler). Useful for custom extruder design details. OUCI

Optimization of the Development of Wood Plastic Composite Extruder

Akinfiresoye W. A., Olukunle O. J., Oyerinde A. S., Olutayo L. A., Edun B. M. International Journal of Research - Granthaalayah, 2018.

Vinod Kumar, Dr. Udaya Ravi M, Dr. Yuvaraja Naik, " A Study of Surface Morphology and Wear Rate Prediction of Coated Inconel Specimen of 600, 625 and 718, IInternational Journal of Scientific Research in Mechanical and Materials Engineering(IJSRMME), ISSN : 2456-3307, Volume 7, Issue 3, pp.15-23, May-June-2023.

Jitendra Sunte, Vinod Kumar Biradar, Dr. BS Praveen Kumar, Dr Yuvaraj Naik, "The Test Method for Wear Testing Inconel 625 with a Pin-on-Disk Apparatus",International Journal of Scientific Research in Mechanical and Materials Engineering (IJSRMME), ISSN : 2457-0435, Volume 6 Issue 4, pp. 79-85, July-August 2022. URL : https://ijsrmme.com/IJSRMME22648

Vinod Kumar Biradar, Sudarshan.D, ]Sanjay.M.K, SaiBaba, SandeepInamati, Heat Death of the Universe, International Journal of Engineering Research in Mechanical and Civil Engineering (IJERMCE), ISSN (Online) 2456-1290, Vol 2, Issue 11, pp. 95-97, November 2017

Vinod Kumar Biradar, Pramod Kumar L. R, Shreedhar K.A., Suman H.S., & KrishnamoorthyPandey R. (2025). Design and Construction of a Slide and Start Automatic Bike Stand System. Advancement in Mechanical Engineering and Technology, 8(2), 23–30. https://doi.org/10.5281/zenodo.15648719

Dr Vinod Kumar Biradar. (2025). Use, Impact, Design, and Fabrication of an Onion Sorting and De-Topping Storage Machine. Research and Reviews on Experimental and Applied Mechanics, 8(1), 31–35. https://doi.org/10.5281/zenodo.15245800

Dr. Vinod Kumar Biradar, “Effect, Performance and Conversion of Plastic to Crude Oil”, Int. J. Sci. Res. Mech. Mater. Eng, vol. 9, no. 3, pp. 08–13, May 2025, Accessed: Sept. 11, 2025. [Online]. Available: https://www.ijsrmme.com/index.php/home/article/view/IJSRMME259223

Dr. Vinod Kumar Biradar, Dr. Udaya Ravi M,. Dr.Yuvaraja Naik, Dr. Puneeth Kumar, Manjunath D K, Dr. Vinod Kumar Biradar, Effect Of Nickel Chromium Carbide (Cr3c2-Nicr) On Inconel Specimen 600, 625, And 718 By Vickers Hardness Test, Electrochemical Test, And Wear Performance By Doe Method, Industrial Engineering Journal, ISSN: 0970-2555 Volume : 54, Issue 3, No.2, Pg. no 114-126, 3/ 2025.

Dr. Vinod Kumar Biradar, Amoghraj, Sridhara M S, Sumanth U S, “A work on: Speech Guided Landmine Detector Robot” International Journal of Engineering Inventions, e-ISSN: 2278-7461, p-ISSN: 2319-6491 Volume 13, Issue 5 , PP: 276-282, MAY 2024.

Vinod Kumar, Dr. Udaya Ravi M, Dr. Yuvaraja Naik, Comparative Studies on Mechanical Properties and Corrosion Rateof Nickel Chromium Carbide (Cr3C2-NiCr) Coated on Inconel 600, 625, 718 Specimen, TuijinJishu/Journal of Propulsion Technology, ISSN: 1001-4055 Vol. 44 No.4(2023), Pg. no 855-870, 2023/10, https://doi.org/10.52783/tjjpt.v44.i4.942.

Vinod Kumar, Dr. Udaya Ravi M, Dr. Yuvaraja Naik, " A Study of Surface Morphology and Wear Rate Prediction of Coated Inconel Specimen of 600, 625 and 718, IInternational Journal of Scientific Research in Mechanical and Materials Engineering(IJSRMME), ISSN : 2456-3307, Volume 7, Issue 3, pp.15-23, May-June-2023.

Vinod Kumar, Dr. Udaya Ravi M and Dr. Yuvaraja Naik, Effects Of Aging Treatment On Inconel Specimen 600, 625, 718 Coated With Nickel Chromium Carbide (Cr3c2-Nicr) Using Salt And Acidic Corrosion Method, The Seybold Report,ISSN 1533-9211,Volume17, Issue10, pp.675-686, 10/2022.

Vinod Kumar. Effects of Aging Treatment on Inconel Specimen 600, 625, 718 Coated with Nickel Chromium Carbide (Cr3C2-NiCr) Using Salt and Acidic Corrosion Methods, 20 September 2022, PREPRINT (Version 1) available at Research Square [https://doi.org/10.21203/rs.3.rs-2038866/v1]

Jitendra Sunte, Vinod Kumar Biradar, Dr. BS Praveen Kumar, Dr Yuvaraj Naik, " The Test Method for Wear Testing Inconel 625 with a Pin-on-Disk Apparatus, IInternational Journal of Scientific Research in Mechanical and Materials Engineering(IJSRMME), ISSN : 2456-3307, Volume 6, Issue 4, pp.79-85, July-August-2022.

Vinod Kumar1 , Dr.Udaya Ravi M2 , Dr.Yuvaraja Naik3, A Review Paper on Inconel alloys, International Journal of Advances in Engineering and Management (IJAEM), Volume 4, Issue 8 Aug. 2022, pp: 566-573 www.ijaem.net ISSN: 2395-5252, 8/2022.

Dr. B SPraveen Kumar, Dr. Yuvaraj Naik, Vinod Kumar Biradar, Shalini S, Fareen S, “Surface Coating: An Overview of Research Work” International Research Journal of Engineering and Technology (IRJET), p-ISSN: 2395-0072, e-ISSN: 2395-0056, Volume: 08 Issue: 04, pp.2235-2237 | Apr 2021

The Design, Fabrication and Preliminary Testing of an Indigenous Single Screw Extruder

Unknown authors (Nigeria). Journal of Engineering Science and Technology, approx. 2015.

A practical design & build project using local materials. Looks at capacity, compression ratio, motor power, performance testing with starch (cassava) flour. Directory of Open Access Journals

Design of a Single Screw Extruder Machine for 3D Printing Filament Production Application

Achmad Bagas Maulana et al. Sintek Jurnal: Jurnal Ilmiah Teknik Mesin, 2023.

Focused on designing a single screw extruder for filament manufacture. Includes screw geometry, production capacity, power, filament diameter control. Jurnal UMJ

Literature Review on Single and Twin-Screw Extruders Design for Polymerization Using CFD Simulation Elham Delvar, Inês Oliveira, Margarida S. C. A. Brito, Cláudia G. Silva, et al. Fluids, 2025.Surveys design aspects of single & twin screw extruders, especially using computational modeling and CFD. Helpful for theoretical background

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Published

25-02-2026

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Section

Research Articles

How to Cite

[1]
Dr. Vinod Kumar Biradar, “Design and Development of a Bio-Composite Single Screw Extrusion Machine”, Int. J. Sci. Res. Mech. Mater. Eng, vol. 10, no. 1, pp. 26–32, Feb. 2026, Accessed: Mar. 18, 2026. [Online]. Available: https://ijsrmme.com/index.php/home/article/view/IJSRMME261013