Experimental Study and Analysis of Drilling Process on Aluminium-Tin Multi Material
DOI:
https://doi.org/10.32628/IJSRMMEKeywords:
Multi Material, Drilling Process, Drill Bits, Aluminum-Tin, Casting, MoldingAbstract
The latest generation multi-material drilling processes for aluminum-tin mixture have garnered attention due to their application in advanced manufacturing and structural applications. This paper explores the recent advancements in drilling techniques tailored specifically for aluminum-tin alloys, which are characterized by their lightweight properties and enhanced mechanical strength. Key aspects such as tooling strategies, machining parameters optimization and surface integrity enhancement are discussed in detail. Moreover, the paper synthesized current research findings on the challenges associated with drilling aluminum-tin compounds, including tool wear, heat generation and burr formation. Strategies for mitigating these challenges through novel tool materials, advanced cooling techniques and innovative process control methods are also highlighted. By consolidating the latest research outcomes, this review aims to provide a comprehensive understanding of the state-of-the-art in multi-material drilling of Aluminum-tin plates, offering insights into future research directions and industrial applications in aerospace, automotive and other high performance sectors.
References
J.J. Pengra, “Study of the influence of hole quality on composite materials”, Lockheed-California company, NASA CR-159257, February 1980
I.R. Farrow, J.Lee, C.D. Kong, “ FLEXURAL TESTING OF COMPOSITE LAMINATESFOR DRILLING TRIAL ASSESSMENT”, Advanced Composites, lettersVol.9, No.4, 2000
Scott F. Miller, Peter J. Blau, Albert J. Shih, “Tool wear in friction drilling”, International Journal of Machine Tools & Manufacture 47 (2007) 1636–1645
M. A. Azmir, Praveena Nair Sivasankaran, Z. Hamedon, “Experimental Study on Drilling Process of CFRP Composite Laminate”, Materials Science Forum vols. 638-642 (2010) pp 927-932. Doi:10.4028/www.scientific.net/MSF.638-642.927
Redouane Zitoune , Vijayan Krishnaraj, Francis Collombet, “Study of drilling of composite material and aluminium stack”, Composite Structures 92 (2010) 1246–1255, Doi:10.1016/j.compstruct.2009.10.010
Chung-Chen Tsao, “Effects of Passive backup Force on Delamination in Drilling Composite materials Using Twist Drill”, Advanced Materials Research Vols. 479-481 (2012) pp 213-216,Doi:10.4028/www.scientific.net/AMR.479-481.213
I. Paul Theophilus Rajakumar , P. Hariharan, L. Vijayaraghavan, “Drilling of carbon fibre reinforced plastic (CFRP) composites – a review”, Int. J. Materials and Product Technology, Vol. 43, Nos. 1/2/3/4, 2012
Navid Zarif Karimi, Hossein Heidary, Giangiacomo Minak, Mehdi Ahmadi, “Effect of the drilling process on the compression behaviour of glass/epoxy Laminates”, Composite Structures 98 (2013) 59–68
Patil A.A. , Shende M.D., “Experimental and Analytical Investigation of Drilling of sandwich Composites: A Review”, IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), volume 6, Issue 6 (May. – Jun. 2013), PP 40-50
Latif Ozler, Nilufer Dogru, “An Experimental Investigation of Hole Geometry in friction Drilling”, Materials and Manufacturing Processes, 28: 470–475, 2013 DOI: 10.1080/10426914.2012.746699
R.Balaji, C.Sivakandhan, P.Munusamy, D.muthukumar, “Experimental Study of Mechanical Properties and Drilling properties of Glass Fibre Composite”, Journal of Engineering Research and Application, Vol. 7, Issue 1, ( Part -3) january 2017, pp.24-30, DOI: 10.9790/9622-0701032430
Mahadi Hasan,Jingwei Zhao, Zhengyi Jiang, “A review of modern advancements in micro drilling techniques”,Journal of Manufacturing Processes, 2017, 29 343-375.
Mathew Alphonse, V.K.Bupesh Raja, K.Logesh, N.MuruguNachippan, “Evolution and Recent Trends in Friction Drilling Technique and the Application of Thermography”, Materials Science and Engineering 197 (2017) 012058 Doi:10.1088/1757-899X/197/1/012058
Mathew Alphonse, V.K.Bupesh Raja, K.logesh, N.MuruguNachippan, “EVOLUTION AND RECENT TRENDS IN FRICTION DRILLING TECHNIQUE AND THE APPLICATION OF THERMOGRAPHY”, Materials Science and Engineering 197 (2017) 012058 doi:10.1088/1757-899X/197/1/012058
Maojunn Li, Sein Leung Soo, David K. Aspinwall, David Pearson, Wayne Leahy, “Study on tool wear and workpiece surface integrity following drilling of CFRP laminates with variable feed rate strategy”, Procedia CIRP 71 (2018) 407-412, DOI 10.1016/j.procir.2018.05.055
Pranav Kumar Saraswati, Saritprava Sahoo, Sarada Prasad Parida, Pankaj Charan Jena, “Fabrication, Characterization and Drilling operation of Natural Fiber Reinforced Hybrid composite With Filler (Fly-Ash/Graphene)”,International Journal of Innovative Technology and Exploring Engineering (IJITEE) ISSN: 2278-3075 (Online), Volume-8 Issue-10, August 2019,DOI:10.35940/ijitee.J1253.0881019
Ferit Ficici, “ Evaluation of surface roughness in drilling particle-reinforced Composites”, Advanced Composites Letters, Volume 29: 1–11 , 2020 DOI:10.1177/2633366X2093771
Cristiano Devitte*, Gabriel S. C. Souza, André J. Souza, and Volnei Tita,“Optimization for drilling process of metal-Composite aeronautical Structures”,Science and Engineering of Composite Materials 2021; 28: 264–275
S Senthil Babu, C Dhanasekaran, G Anbuchezhiyan and Kumaran Palani, “Parametric analysis on drilling of aluminium alloy hybrid composites reinforced With SIC/WC”, Eng. Res. Express 4 (2022) 025036 https://doi.org/10.1088/2631-8695/ac7038
Jayavelu Udaya Prakash, Charles Sarala Rubi, Sivaprakasam Palani,Sunder Jebarose Juliyana And Arasumugam Divya Sadhana, “ Optimization Of machining parameters in drilling of LM6/B4C/Fly ash hybrid composites” ,Manufacturing Rev. 9, 28 (2022), https://doi.org/10.1051/mfreview/2022026
Sunder Jebarose Juliyana, Jayavelu Udaya Prakash, robert Cep and Krishnasamy Karthik, “ Multi-Objective Optimization of Machining Parameters For drilling LM5/ZrO2 Composites Using Grey Relational Analysis”, Materials 2023, 16, 3615. https://doi.org/10.3390/ma16103615
Amr Seif, A. Fathy & A.A. Megahed, “Efect of drilling process parameters on Bearing strength of glass fber/aluminum mesh reinforced epoxy composites”,Scientifc Reports | (2023) 13:12143, https://doi.org/10.1038/s41598-023-39097-3
Jiali Yu , Tao Chen and Yiming Zhao, “Study on Optimization of Drilling Parameters for Laminated Composite Materials”, Materials 2023, 16, 1796. https://doi.org/10.3390/ma16051796
Tanzila Nargis, S. M. Shahabaz, Subash Acharya, Nagaraja Shetty, Rashmi Laxmikant Malghan and S. Divakara Shetty, “ A Comprehensive Study on the Optimization of Drilling performance in Hybrid Nano-Composites and Neat CFRP Composites Using Statistical and Machine Learning Approaches”,J.Manuf. Mater. Process. 2024, 8, 67. https://doi.org/10.3390/jmmp8020067
