Recent Advancements and Critical Insights in Casting Processes

Authors

  • Amarishkumar J Patel  Mechanical Engineering Department, Bhailalbhai and Bhikhabhai Institute of Technology, V. V. Nagar, Gujarat, India
  • Sunilkumar N Chaudhari  Mechanical Engineering Department, Bhailalbhai and Bhikhabhai Institute of Technology, V. V. Nagar, Gujarat, India

Keywords:

Casting Processes, Investment Casting, Numerical Simulation, Process Optimization, Continuous Casting

Abstract

Casting is a foundational manufacturing process that has evolved significantly over the years due to advancements in material science, simulation technologies, and optimization techniques. This review explores key developments and innovations across five critical areas of the casting process. Investment casting, known for its precision and versatility, has seen significant strides in material improvements, automation, and sustainable practices. Numerical simulation tools have transformed the casting landscape, enabling accurate predictions of flow dynamics, solidification, and thermal stresses, thus reducing errors and improving efficiency. Optimization methods, including Design of Experiments, machine learning, and Industry 4.0 integration, have enhanced the quality and energy efficiency of casting processes. A critical review of various casting types highlights their advantages, limitations, and associated defects such as porosity, cracks, and inclusions, emphasizing the importance of defect mitigation strategies. Finally, the modeling and simulation of continuous casting processes are examined, showcasing advancements in thermal modeling, fluid dynamics, and real-time monitoring. This paper aims to consolidate recent advancements and provide a comprehensive overview to guide future research and practical applications in the field of casting.

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IInternational Journal of Scientific Research in Mechanical and Materials Engineering

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Published

2023-12-30

Issue

Volume 7, Issue 6, November-December-2023

Section

Research Articles

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How to Cite

[1]
Amarishkumar J Patel, Sunilkumar N Chaudhari, " Recent Advancements and Critical Insights in Casting Processes, IInternational Journal of Scientific Research in Mechanical and Materials Engineering(IJSRMME), ISSN : 2456-3307, Volume 7, Issue 6, pp.05-18, November-December-2023.