A Review on Burr Formation during Drilling Operation of Aluminium Alloy

Authors

  • Pushpendra Kumar  Research Scholar, RSR Rungta College of Engineering and Technology Bhilai, Chhattisgarh, India
  • Dr. Dinesh Dubey  Assistant Professor, RSR Rungta College of Engineering and Technology Bhilai, Chhattisgarh, India

Keywords:

Drilling, Burr, Aluminium alloy, Hole, Quality, Precision

Abstract

Making of holes on the parts during drilling process for precision assembling of parts facing problems with burr formation. Drilling operation is one of the finishing operations in the production cycle, removal of burrs during drilling process is a time consuming and non-value added process to the manufacturing sector. In the present work, minimization of burr size and hole quality is considered during drilling of aluminium alloy series of 6061.

References

  1. Ad Sofronas, A., Spurgeon, M and Taraman, K.,"Reduction of Burr Formation in Drilling", SME Technical Papers (1975), MR 75-376, Detroit, Ml.
  2. Sofronas, A. "The Effect of System Stiffness, Workpiece Hardness and Spindle Speed on Drilling Burr Thickness", SME Technical Papers (1976), MR 75-132, Detroit, Ml.
  3. Stein, J. M. and Dornfeld, D. A,"Burr formation in drilling miniature holes”, Annals of CIRP, Volume 46, No. 1 (1997), pp. 63-67.
  4. Ko, S. L. and Dornfeld, D. A.,"A Study on Burr Formation Mechanism", Transactions of ASMS, Journal of Engineering Materials and Technology, Volume. 113 (1991), pp. 75-87.
  5. Sugawara, A. and Inagaki, K., "Effect of Shape of Tool Point with Dwindling of Drill Diameter on Drilling: Burr in Case of 0.02% of C Steel", Journal of the Japan Society for Precision Engineering, Volume 44, No. 2 (1978), pp. 179-184.
  6. Sugawara, A. and Inagaki, K., "Burr in Micro Diameter Drill Working", Journal of the Japan Society for Precision Engineering, Volume15, No. 1(1981), pp. 21- 26.
  7. Takazawa, K. "The Challenge of Burr Technology and its Worldwide Trends", Journal of the Japan Society for Precision Engineering, Volume 22, No. 3(1988), pp. 165-170.
  8. Kim, J., "Preliminary Experiment of Drilling Burr Formation in Titanium Alloy", LMA Annual Research Reports (1998-1999), pp. 33-34.
  9. Shefelbine, W. and Dornfeld, D. A., "The Effect of Dry Machining on Burr Size", LMA Annual Research Reports (2003-2004), pp. 71-75.
  10. Pande, S. S. and Relekar, H. P., "Investigations on Reducing Burr Formation in Drilling", International Journal of Machine Tool Design and Research, Volume 26, No. 3, (1986), pp. 339-348.
  11. Lin, T. R. and Shyu, R. F., '"Improvement of Tool life and Exit Burr Using Variable Feeds When Drilling Stainless Steel with Coated Drills", The International Journal of Advanced Manufacturing Technology, Volume 16 (2000), pp. 308-313.
  12. Wada, H. and Yoshida, K., "Burr less Drilling of Metals", Journal of the Japan Society for Precision Engineering, Volume 66, No. 7(2000), pp. 1109-1114.
  13. Takeyama, H. and Kato, S. "Burr less Drilling by Means of Ultrasonic Vibration", Annals of CIRP, Volume 40, No.1 (1991), pp. 83-86.
  14. Takeyama, H., "Study on Oscillatory Drilling Aiming at Prevention of Burr", Journal of the Japan Society for Precision Engineering, Volume 59, No. 10 (1993), pp. 1719-1724.
  15. Simon, F. Chang and Bone, G. IVI., "Burr Size Reduction in Drilling by Ultrasonic Assistance", Robotics and Computer Integrated Manufacturing, Volume 21(2005), pp. 442-450.
  16. Nripen Mondal, Biswajit Sing Sardar, Ranendra Nath Halder, and Santanu Das, “Observation of Drilling Burr and Finding out the Condition for Minimum Burr Formation”, International Journal of Manufacturing Engineering, Hindawi Publishing Corporation, Volume 2014, Article ID 208293, 12 pages.
  17. Sanjib Kundua, Santanu Dasb, Partha Pratim Sahac, “Optimization of drilling parameters to minimize burr by providing back-up support on aluminium alloy”,Procedia Engineering, Volume 97(2014), pp. 230 – 240.
  18. Das, R, Barik, T , “An experimental study on the burr formation in drilling of aluminum channels of rectangular section”, 5 th International & 26th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) December 12th –14th,2014, IIT Guwahati, Assam, India.
  19. B.Saravanakumar and P. Sasikumar, “Assessment of factors influencing burr height on the machining of particle reinforced hybrid composites”, Journal of Materials and Environmental Science, Volume 6 (5) (2015), pp. 1638-1645.
  20. Rajiv Chaudhary, M. S. Ranganath, R. C. Singh, and Vipin,“Experimental Investigations and Taguchi Analysis with Drilling Operation: A Review”, International Journal of Innovation and Scientific Research, Volume13, No. 1 (2015), pp. 126-135.
  21. Ugur Kokulu, “Influence of the process parameters and the mechanical properties of Alluminium alloys on the Burr height and the surface roughness in dry drilling”, Materials and Technology, Volume 46 (2), (2012), pp. 103-108.
  22. Shanti Parkash, Mukesh Varma and Sarabjot Singh, ”Modeling and optimization of Burr height in drilling of Al-fly Ash composite using Taguchi method”, International Journal of Engineering Research and Applications, Volume 2, (1), (2012), pp. 383-390.
  23. E.Kilickap, “Modeling and optimization of burr height in drilling of A1-7075 using Taguchi method and response surface methodology”, International Journal of Advanced Manufacturing Technology, Volume 49 (2010), pp. 911-923.
  24. M.Nourari, Glist, F.Gorot,”Effect of machining parameters and coating on wear mechanisms in dry drilling of alluminium alloys”, International Journal of machine tools manufacturing, Volume 45 (2005), pp.1436-1442.
  25. Hari Singh, Abhishek Kamboj and Sudhir Kumar., “Multi Response Optimization in Drilling Al6063/SiC/15% Metal Matrix Composite”, WASET, International Journal of Chemical, Molecular, Nuclear, Materials and Metallurgical Engineering, Volume8 (2014), Number.4, pp. 212-223.
  26. Tosun, N. "Determination of optimum parameters for multi-performance characteristics in drilling using Grey Relational analysis", The International Journal of Advanced Manufacturing Technology, Volume 28 (2006), pp. 450 - 455.
  27. Erkan Bahce, B. Ozdemir., " Investigation of the burr formation during the drilling of free-form surfaces in Al 7075 alloy", Journal of Materials Research and Technology, Volume 8, Issue 5, September–October 2019, Pages 4198-4208.
  28. Raj Sekhar Mandal, Santanu Das.," An investigation on formation of burrs during milling of aluminium alloy under wet condition", Journal of Engineering Manufacture Volume 235 Issue 5, April 2021.

IInternational Journal of Scientific Research in Mechanical and Materials Engineering

Downloads

Published

2023-01-05

Issue

Volume 6, Issue 6, November-December-2022

Section

Research Articles

License

Copyright (c) IJSRMME

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

How to Cite

[1]
Pushpendra Kumar, Dr. Dinesh Dubey, " A Review on Burr Formation during Drilling Operation of Aluminium Alloy, IInternational Journal of Scientific Research in Mechanical and Materials Engineering(IJSRMME), ISSN : 2456-3307, Volume 6, Issue 6, pp.22-27, November-December-2022.